Tag Archives: cross-functional improvements

Bigger CI Gains Can Come With “Bigger” Challenges

We all strive to achieve breakthrough or “bigger” gains when involved in Continuous Improvement, and a basic fact of accomplishing this is to pursue cross-organizational improvements.

However, these efforts typically involve more people, and this size factor alone can make projects more difficult to execute.

Consider that the larger the group, the more effort is required to ensure that good working relationships develop among the team members. Scheduling meetings becomes more difficult, and individuals may take less responsibility because with a large group it is easier to assume someone else will pick up the slack. There is often a limited window in which people are available, and the more people who must participate, the more constraints the project leader must schedule within.

Here are a few recommendations on how team leaders can minimize these “size-related” difficulties :

  • Make sure each participant has a clearly defined role and that everyone is clear about why each participant is needed.
  • Develop (and continue to refer back to) a clear charter and mandate from senior management
  • Develop ground rules about how to handle absences in a way that ensures the project continues forward. Will substitutes be used? Who can substitute and how will the team make sure that a substitute will know what is expected of them?
  • Set up firm meeting times and locations at the start of the project.
  • Publish minutes so that everyone is clear about what was decided and who has what action item.
  • Publish agendas so that everyone knows what is expected to happen at each meeting. Send reminders to make sure that action items are ready when planned.
  • Involve a facilitator to make sure that everyone provides input and that discussions stay on topic. Projects without a good facilitator will lose focus.
  • Develop concrete time lines and scope, and “chunk the work.” Breaking the work into specific deliverables helps to manage the size and complexity of cross-organizational improvements.

Silo Treatment?

Bill Conway always said, “The biggest waste is found in the interfaces and interstices.”

Or, said another way, the waste is found at the seams of the value stream as it crosses  different organizational boundaries, which are often referenced as the “silos” in which many of us work.

Some time ago, we were involved in an exercise in streamlining office work and had set up an order processing operation that had lots of obvious waste analogous to the sort commonly found in office processes. The simulation was conducted a number of times, usually in one large room with different departments in different areas of the room.

Participants were always able to identify large amounts of waste, because it really is much easier to see waste in someone else’s process than in one’s own. The simulation helped participants to see the waste and then to draw analogies to opportunities they had overlooked in their own work. So light bulbs would go on and participants would generally be able to redesign the process to increase throughput up to ten-fold!

Then one day, the training facilities were different: no large room, just one mid-sized room and a number of breakout rooms.

Even more realistic, we all thought… the Credit Checkers were in one room, the Order Processors in another, and so on.

But when we reconvened to debrief, everyone seemed oddly comfortable with the whole process they had been executing. They identified little things they could improve within their small group, but they missed the elephant in the room — perhaps because it was in next room, or rather the hallway where no one owned it.

As Bill always said, the big waste was in the “interfaces and interstices… and, as noted in a previous post,  “It is easiest to think outside the box, when you are from outside the box” (or silo!).

Innovation & Cross-Functional Collaboration

Continuing with the theme of innovation, the breakthrough process innovations that achieve order-of-magnitude improvements almost always require cross-organizational collaboration.

So it’s not surprising that this level of innovation is difficult to achieve because, while cross-organizational improvement efforts present substantial opportunities, they also pose some formidable obstacles.

Three of the most common barriers to cross-functional success, along with some ideas on how to overcome them, are:

Too many people… One of the basic facts of accomplishing cross-organizational work is that we must involve more people.  This size factor alone can make the project more difficult to execute. The larger the group, the more effort is required to ensure that good working relationships develop among the team members.  Scheduling meetings becomes more difficult, and individuals may take less responsibility because with a large group it is easier to assume someone else will pick up the slack.

To better-manage larger project teams, leaders must pay close attention to organizational tools and methods, such as forming a proper charter, clearly-defining roles, maintaining consistent communication with top management, scheduling meetings well-in advance and on a regular time-table, distributing meeting agendas in advance to promote awareness and preparedness, and adhering to effective meeting management protocols.

Cumbersome logistics… Cross-organizational improvement projects frequently involve multiple locations, different time zones, and different cultures. Not only can these factors pose scheduling challenges, but also bring about issues with respect to team-building and communication.

To overcome or minimize these challenges, leaders can schedule the initial meeting in person and invest in intensive team-building up front.   For remote meetings, they can add interactive visual communication and employ a more interactive facilitation style; scheduling can “rotate” to accommodate different time zones as well.

Conflicting priorities… The biggest impediment to accomplishing cross-organizational improvements is the power of competing priorities, which can make it hard to form an overall consensus or gain buy-in to the overall mission and vision.  The danger of shifting priorities is many times larger with cross-organizational projects as well, making it more likely that new urgent demands will arise before the project is complete, and resources become overloaded and start missing meetings and skipping action items.

To address these challenges, leaders can begin by conducting a thorough analysis that highlights the enterprise-wide benefits that are at stake. Engaging top level sponsors is also a must. While sponsor engagement is essential to the success of most change efforts, it is more critical for a cross-organizational improvement project. It is also important for all parties to respect the inevitable differences in priorities and operation models, and to avoid the appearance of being judgmental or of telling others “how they should be doing their jobs.”

Finally, nothing succeeds more than success! Achieving some quick wins, and sharing the details, is a great way to start.  Successfully addressing chronic problems is especially great for keeping people engaged and ready to do more. Facilitators are also sales people for the facts, data, methods, and for getting buy-in for the team’s recommendations.  But be sure to leverage every success to encourage more participation.